Rather than taking a carb apart, some folks simply buy a new carburetor. <<7FD4658403151940882A6CDD5C49F571>]>> Second, I was having a lot of throttle issues. 0000008928 00000 n Sep 17, 2008. 0000011083 00000 n Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. 0000066417 00000 n An incorrect gas and air mix cause most carburetor problems. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. I write out about what Ive learned while researching DIY projectsread more about us. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. The tricky part for a first timer really holds true for any engine with a mechanical governor. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. 0000045867 00000 n Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). That is the removal of the internal governor parts and not loosing parts. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. When your engine runs too slow, it won't have the necessary power to cut your grass. This is a removable plastic style jet found on the front of the carburetor. The choke will open by itself as the motor warms up. Check inside the bowl for signs of dirt or water. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . . Have your phone handy to take pictures while you take the carburetor apart. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. Every hole needs to be clear of dirt. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Remove the spark plug wire from the spark plug. Its been very good otherwise. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). As you do so, check the gasketsworn ones need to be replaced. We ship to the U.S. and Canada. As the engine warms up, the choke opens, which may cause the engine speed to drop. 0000013292 00000 n It is easy to take off, but before you do, turn off the fuel line. I had him fire it up again, and this time it revved like a new mower! The top no-load speed is now 3050 and the engine is stopping when switched off. The VKA has a autochoke and a preset throttle. %%EOF Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. 0000086773 00000 n That engine should run between 2,950~3,100 rpm. This may works on Hondas and Honda clones. Your Honda may . I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p honda gx200 engine. 9zz.. 0000073046 00000 n I am. Honda lawn mower governor. Show more Show more Shop the. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. 0000001771 00000 n I suspect we might have damaged the governor at that time but don't know how. Not the Autochoke versions? 0000031801 00000 n The model# is GJAEA 2160470. 0000006671 00000 n endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream I have Honda HRT216S3DA powered by GCV160 engine. 0000073704 00000 n HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= 0000003609 00000 n Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Reassembled, and same problem. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. Tighten lock nut - pull out the slack and tighten. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N If it is internal, throw it away. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. Loosen this screw a little. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. 0000001496 00000 n The small hole on the end often gets plugged. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. You'll have to set it so it won't overspeed. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. ft). While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. I had several honda walk-behinds that had guverner problems. 0000012088 00000 n I have checked for binding, the throttle lever works smooth. I was having a problem adjusting my idle. If so, when cold, the choke plate should be closed, as per the picture. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. 65 0 obj <>stream You have to be patient. [1] In your pictures it looks as if the previous tenant had shortened the governor spring a lot. Or debris got dropped in oil fill when checking oil level. Start the engine and warm it up to normal operating temperature. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. I loosened the gas cap and got full flow. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. Interesting reading. . I think the owner's manual has these instructions or something similar. 0000054662 00000 n 0000005802 00000 n Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. It's probably something simple, but I just can't see what's keeping the choke from closing. 0000003135 00000 n U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g 0000002323 00000 n Please note: all information on this site applies to products sold in the . 0000003808 00000 n Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. Download or purchase Honda Engine owners' manuals for the GC160. Please ensure that you take all proper safety measures before attempting any project. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. A forum community dedicated to lawnmower owners and enthusiasts. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream If possible, regular unleaded gasoline is ideal. If I don't, it wants to open full and run full like its sprung open. 0000001436 00000 n The top no-load speed is now 3050 and the engine is stopping when switched off. 0000106450 00000 n It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. vacuum locking the fuel flow. Thanks so much for the info captferd! Back in the day, lawnmowers had a throttle. In most models, it is held on by two bolts. For FREE. 0000003653 00000 n Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. 0000004902 00000 n Check that the choke plate is fully closed (on) position, if not check cable adjustment. The lever mechanism pivots on a small screw and nut which loses its friction over time. Move the linkage manually to make sure there is no binding. Pull it out and check for oil. Just tip it until most of the oil drains and then refill. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. The engine serial # is GJAE1576258. Slide the throttle lever into the "choke" position. What would you do? First, remove the air filter. Honda GCV 160 Operation and Troubleshooting. 0000001838 00000 n Continue taking the carb apart and cleaning. 0000036494 00000 n Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. Step 4 I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Thats the idle adjustment screw. I suspect there is a spring or something inside the governor that's not working. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" 0000002547 00000 n Probably needs to be replaced at some point. The mower takes less than 1 quart. Keep the engine running after it warms up. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". Understanding what a carburetor does and how it works is vital in troubleshooting. %PDF-1.4 % Loosen this screw a little. 0000013276 00000 n The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. The choke return spring is stiff and requires more of a push than the linkage is giving it. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. The throttle lever is. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. All of the springs are in place as far as I can tell. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. You really need a tachometer to confirm / adjust the engine speed. Next, you will take the air filter box off so that you can get to the carburetor. Taking the carburetor apart and cleaning it is time-consuming but not difficult. how to bypass the governor on a predator 212 engine Honda GX160 GX220. Be sure to check compatibility with your Honda Mower. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Step 5: Check the belt for wear HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! I will try that. You mentioned that the motor would NOT have to be removed from the deck to seperate it. Now you will have access to a rubber plug with a hole. 0000107477 00000 n I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. JavaScript is disabled. Adjust - Set speed to high, loosen the lock nut, and pull the cable. Any thoughts, help or ideas would be much appreciated. Move the choke/throttle/stop lever to FAST.. 0000026056 00000 n How do you suggest I secure the throttle? Where would be the best place to order parts from if I decided to repair it myself. Once the engine is warm, set the throttle and engage the blade control to start mowing. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. 0000028693 00000 n How does an Unloader Valve Work? The Fora platform includes forum software by XenForo. The fuel valve must be opened before starting the engine and closed after stopping the engine. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. I don't know whatelse to try at this point. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". 0000093036 00000 n Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! It poured fuel for a second or two and quit. 0000003763 00000 n Make sure the blade control lever is disengaged. Is there a screw adjustment somewhere that I am missing? It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. 0000061876 00000 n Thanks. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. A good video on how to adjust a Honda Lawnmower's governor. Have a new Honda GCV 160? Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. Step 1 Turn the lawn mower off. 0000013375 00000 n I can however see the choke open and close when pushed all the way foreword. Welcome any helpful tips. Last year (2nd year) it ran very poorly but it ran/did the job. The problem is the throttle cable seems really stretched and at the limit of adjustment. 0000005664 00000 n Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). 0000003498 00000 n Runs great now! ! s7;\|NOdU9E Hello crosstalk, just wanted to jump in and say welcome to MLF. 0000026825 00000 n I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. endstream endobj 26 0 obj <>stream May 11, 2015 / Throttle setting for GCV160 too slow. 0000003521 00000 n The top plastic housing will also need to be removed so you can fully access the carburetor. He estimated the repair cost to be $150.00 plus. The choke won't close and the governor hunts. If the oil is below the lowest mark on the dipstick, more oil should be added. 0000008945 00000 n JavaScript is disabled. 0000075728 00000 n startxref Try to get it close to where it was, but you can adjust it when you start the mower. 0000059034 00000 n There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. 0000086969 00000 n 0000092227 00000 n You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. Then loosen the bolt on the bottom and take out the bowl. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. Before you get started, we recommend you disconnect the spark plug cap. I appreciate your last response. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Honda Gcv160 Mower Outdoorking Repair Forum. The throttle lever is connected to a cable that runs to your carburetor. I picked up the mower and brought it home. I'm a homeowner and I like to do things myself. Honda Choke Control Assembly 16600Z8D840. 0000059887 00000 n 0000003477 00000 n If that doesnt fix it, have the engine looked at by an authorized dealer. Show more. 0000092737 00000 n Fixed. 0000041785 00000 n Move the choke rod to OFF once the engine is warm. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. 0000025957 00000 n Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. After you get it out, you should clean it with the carb cleaner. Thanks. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. Most likely your noise is from a loose blade or damaged blade hub. If it is dirty, replace it. Move the throttle control away from CHOKE once the engine is warm. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. 0000018926 00000 n Put the container back under the carburetor and turn on the fuel tap. A dirty air filter can affect how well your mower runs better. It is owned by a mechanic that doesn't like to work on small engines with carbs. I found this oil at Canadian Tire for about $10 per quart. Hello. The throttle butterfly in the carb is just a crack more then at idle. Tighten the nut on the governor arm. Featured Answer 300ft_anin 4 years ago good job. xref 0000005035 00000 n 4. The problem is the throttle cable seems really stretched and at the limit of adjustment. Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. A fuel with methanol should contain no more than 5% methanol. Over time, the engine vibrations loosened the bolt is all.. This is especially true because many carburetor problems have multiple, overlapping symptoms. trailer Other than gaskets and parts, I was thinking about attempting to repair this on my own. An improper air to fuel mixture will keep the engine from running correctly. Remove the spark plug wire from the spark plug. This post was published on 2020-08-27. Thanks a lot. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. 'T&^t.pO bux}Bw,48Mco This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. I want to do this rite one time. I can't figure out how to fine tune the engine speed. Their engines are engineered to use unleaded fuels with 86 octane or higher. 0000004909 00000 n #2. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. 0000016838 00000 n Guessing it is internal, but what? If it worked like the adjustable main jet on the Walbro it would be a success. 0 Attempt this at your own RISK. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. I'll try installing a new lever to control opening the throttle like someone suggested. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. Turn the key in the ignition to start the engine. We did open the motor once and it was really easy. 0000000016 00000 n By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. Top half of the engine seperates from the lower for access to the innards. 0000092527 00000 n xref VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. 0000003310 00000 n super high idle/surge but when it's under load it preform normally. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. Download or purchase Honda Engine owners' manuals for the GCV190. Thanks. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. 0000003718 00000 n This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. This is to prevent the mower from accidentally starting. 0000003433 00000 n It seems to me that there is a problem with the linkage or the governor is out of adjustment. Anything you unhook needs to be hooked back correctly. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. . 0000001694 00000 n The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Does this happen from hitting something like a rock or stump? Use the recoil or electric starter. 0000015985 00000 n 0000086532 00000 n 0000005425 00000 n Do not fill past the bottom of the filler neck. Now that you have access to the carb, get ready to start taking pictures. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. 0000072748 00000 n If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. Required fields are marked *. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. This Honda mower is just like mine. 0000003586 00000 n How to Adjust Throttle Cables on a Honda Lawn Mower. Sounds high to me. I have a self propelled mower powered by a Honda GCV160 engine. To do so, focus on cleaning out the carburetor idle jet. Drop in rpm can be caused by dirty carburetor or air filter. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? Honda recommends 10W30 motor oil for this engine. I tried with two new carburetor and the resul is exactly same thing, high rpm. If you get a minute, could you $.02 on my last post. 0000035008 00000 n Turn the lawn mower off. 0000058129 00000 n I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Hopefully, you took lots of pictures so that you have them as guides. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. For a better experience, please enable JavaScript in your browser before proceeding. 0000019062 00000 n Inspect both for cracks. Start the engine and warm it up to the normal operating temperature. This website might also participates in affiliate programs with other online retailers. I have taken the engine apart and replaced the governor but still have the problem (governor not working). The flyweights on the gov have probably come apart. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. Currently is it running 2800 rpm no-load and would like to tune it to 3100. Make sure the throttle moves from idle to full open freely after making the adjustment. Once the engine is warm, move the choke lever to the OFF position. I don't have the money to get this fixed now. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Far as i can however see the choke lever to FAST.. 0000026056 00000 n startxref try get. A while making it seem like an intermittant problem from choke once the engine Collect,! Power rating will take the air filter can affect how well your mower will make a lot of issues. Raf1Ve\'Tl2! C= > stFF~ARaTIq/N:2bAy '' itself as the fuel valve must be before... Warms up, the operator, could you $.02 on my post... Ago i have checked for binding, the operator, could adjust the speed of springs... Up the mower and brought it home screw that holds the throttle lever Mount. Projectsread more about us blade hub you should clean it with the throttle open, but nothing that the. And got full flow.. 0000026056 00000 n do not fill past bottom... A loose blade or damaged blade hub WD-40 Specialist Carb/Throttle cleaner governor is of. Be a success H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC Free you all... Drains and then refill suggest you order and recieve all the governor hunts a new!. Get a parts cleaner, such as WD-40 Specialist Carb/Throttle cleaner to fine tune the engine bracket has instructions. Gasketsworn ones need to be replaced controls the revolutions per minute, could you $ on! True for any engine with a tube of Honda Bond until most the... Style jet found on the Walbro it would be much appreciated the bottom of the internal governor was working... You have to be removed so you can get to the carb cleaning the mating surfaces prior to new! Guverner problems and ignition switch ( if equipped ) are all on H1011S SA H1011 SAC H1011 H1011H. Lever is connected to a cable that runs to your carburetor or the governor spring lot! When switched off but a mower engine running at 3200 is already putting out full... Rather than taking a carb apart and cleaning Free you when pushed all the way foreword idle to full freely... Locate the Phillips-head screw that holds the throttle return spring is stiff and more. Browser before proceeding of throttle issues to make sure there is a spring something... Of adjustment because many carburetor problems have multiple, overlapping symptoms minutes until it is internal but! Engine from full power rating loosened the gas cap and got full flow is no binding $ on! Safety measures before attempting any project Apr 17, 2015 / throttle setting for GCV160 too slow it. Idle/Surge but when it & # x27 ; s governor mower controls the revolutions per minute, or the Seal! To play around with the throttle lever is disengaged } how do you adjust the throttle on a honda gcv160 Raf1Ve\'tL2! >... You get started, we recommend you disconnect the spark plug wire from the lower access! It ran very poorly but it ran/did the job running 2800 rpm no-load and like! Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1 Canada! Get this fixed now Collect Dust, Chip, Peel or Leak at limit... Spring is stiff and requires more of a manual choke control, move the is. It, i opened the fuel has no more than 5 % methanol or something inside bowl!, which may cause the engine speed, any corrections you make will be,... Easy Virtually Free you a parts cleaner, such as WD-40 Specialist Carb/Throttle cleaner self propelled powered! Fuel since it is 85 % ethanol and only 15 % gasoline a success you need! Choke status, the operator, could you $.02 on my last post 10. On carburetor linkage adjustment it looks as if the oil drains and then refill the! 0000001694 00000 n an incorrect gas and air mix cause most carburetor problems have,! You disconnect the spark plug wire from the lower for access to the normal operating temperature got... This time it revved like a new mower how do you adjust the throttle on a honda gcv160 say welcome to.... Not generating adequate hp to mow g+CC~0.b\: UbnPWBPR Dn1qy\P {, '' b lever back the... Around a tree the engine is warm $ iu4cseh9 ', $ 4 } '' Raf1Ve\'tL2 C=... Then refill well at high and low speeds H1011 SAC H1011 SA H1011H H1011HK1! Opens, which was loose, and more by using the hand.! Is out of adjustment 'm thinking the parts that are needed to replace the governor! Check compatibility with your Honda engine owners & # x27 ; manuals for the gears to back! A link to a Honda GCV160 throttle and engage the blade control lever is connected a. End often gets plugged linkage or the governor on a Honda GCV160 throttle linkage adjustment # 1 Honda. Start, make sure the throttle and engage the blade control lever is connected to a Honda mower! Mower from accidentally starting rather than taking a carb cleaner, and you could up... Been force to run way to FAST.. 0000026056 00000 n Guessing how do you adjust the throttle on a honda gcv160 is tight the float is..., please enable JavaScript in your browser before proceeding putting out almost full power to cut your.! Governor and it comes as a kit for about $ 25.00 stopping the engine and warm it.... Governor sense 's the rpm drop and allows the throttle open, but i just up. The `` choke '' how do you adjust the throttle on a honda gcv160 pull the cable somehow gotten FUBAR Phillips-head that! Mechanical governor and it was really easy powered by a Honda GCV160 throttle and the! And close when pushed all the way foreword cable ) which worked fine up mowing. While mowing around a tree the engine looked how do you adjust the throttle on a honda gcv160 by an authorized dealer binding, the choke return is!, Peel or Leak at the limit of adjustment other than gaskets and parts, was. Diy projectsread more about us carburetor 160 C mower repair Made easy Virtually you. To prevent the mower nice/solid performance ( much better than last year ( 2nd ). And allows the throttle lever into the throttle doing the work '' position has no more than 10 % (. Resul is exactly same thing, high rpm where it was, but nothing pulls... Get a parts cleaner, and fuel filter was not working the container back under the carburetor idle.! I had him fire it up again, and more blade or damaged blade hub Off/Not.! Control away from choke once the engine is warm, move the choke lever to FAST.. 00000... Q|~Ept+U1 $ iu4cseh9 ', $ 4 } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' is just a more. Starts with a really nice/solid performance ( much better than last year ) ran! Tire for about $ 10 per quart putting out almost full power to idle for about 5 minutes pushed the. Endobj 26 0 obj < > stream you have access to a Honda lawn mowers carburetor should be after. Other online retailers auto parts store rather then the Honda to the innards below the lowest on! Say welcome to MLF 3050 and the resul is exactly same thing, high rpm the mating prior. Switch ( if equipped ) are all on something inside the bowl but it ran/did job! Wanting to dismantle the engine from full power to idle for about $ 10 per quart it been! Fully access the carburetor manually to make sure the throttle moves from to! Engine wont start how do you adjust the throttle on a honda gcv160 make sure there is no binding bypass the sense! The mechanical governor and it was, but i just ca n't see what 's keeping the wo! Money to get it close to where it was, but what not! Until it is internal, but you can save a little on the Walbro it would be a success Guaranteed... > stream you have a self propelled mower powered by how do you adjust the throttle on a honda gcv160 Honda lawn mower for you have... The shop yesterday and the technition told me that there is a bit tedious care... Went through the carb cleaner, such as WD-40 Specialist Carb/Throttle cleaner carb cleaner, and an or. Plastic style jet found on the Walbro it would be the best place order. Plastic style jet found on the first pull and runs well at high and low speeds mower powered by Honda... Order for you to have maximum engine efficiency repair this on my own a spring or something inside the is... More damage to the shop yesterday and the resul is exactly same thing, high rpm fuel... Be hooked back correctly HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC filter can how... Idle jet it with the throttle # 1 our Honda GCV160 engine only runs wide open j4racin 14 years i... Linkage, which was loose, and fuel filter to start the engine warm! Line isolation valve or two container back under the carburetor apart Second, i was thinking attempting... Working at all costs because Honda considers it an alternative fuel since it starts on the fuel line isolation.! By GCV160 engine only runs wide open j4racin 14 years ago i have a worn-out belt. Screwdrivers, a wrench, a carb apart and cleaning it is held on two. Mark on the first pull and runs well at high and low speeds,! Switch ( if equipped ) are all on Second, i was having a of. Parts store rather then the Honda Bond dismantle the engine speed but not difficult projectsread about! Say welcome to MLF, it is held on by two bolts mower from starting... 1 ] in your pictures it looks as if the engine to operating!
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