The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. However, I have a V8 all time 4WD and there are fewer pin-outs and switches. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. Go to 4Runner r/4Runner Posted by qazseeszaq11. I removed the whole actuator. I am going to have him try to document with pics if possible. It engaged, and we have had no issues with it since. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system What I did was use a rubber mallet and light taps to actuator (don't break it it's plastic) and some whacks to the case for harder shocks. Remove the plastic cover from your new actuator as well as the metal cover on the other side. Type above and press Enter to search. This Toyota Tundra Actuator Problems I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. Search my thread on this and you will find the oem part number. I used the OP's method and was able to get the H-L motor working again. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). Besides this little leak it runs and drives excellent and smooth. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On Learn More. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart You will need a way to manually activate the ADD actuator on the front differential. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. I just swapped the transfer case.I found a used one locally 50k miles with a 2 year warranty $400. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? If you are in need of diagnostics []. Why Am I Stuck in 4WD? WebChanging the transfer case fluid in the 4th Gen 4Runner. Yeah.you're probably right. Is it OK to Use Dishwashing Soap to Wash your Car? I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Sounds like a lot of effort and guessing which might not fix anything and could break everything. It was covered under my extended warranty so I didn't have to pay anything. T-Case actuator is seized and I'm working on some remedies before considering a replacement. The video comments suggest people have had success. I am having the same problem with my 2007. Hello! I came fairly close to launching both. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? $13.99. The best method is to rebuild it properly and/or replace it. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? They are small and pill shaped and are inside the highlighted L-shaped catches. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. It's the one with two rods going into the TC. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Toyota Tundra Replacing Transfer Case Motor/Actuator I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. 4th gen transfer case actuator timing . Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. i.e. Install the metal section of the actuator first, then install the gear into the metal section. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more In Stock. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator If so, chances are it's your actuator on the front differential that has failed. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? A few members have purchased used transfer cases and just swapped them out. This article applies to the Toyota Tundra (2000-present). I know of at least a few dealers who will "double dip". Not worth the expense if done incorrectly and Cost way more. Has anyone tried this? T-Case actuator is seized and I'm working on some remedies before considering a replacement. You will have a leak if you damage the old one. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Then re-tighten? I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. So use it or lose it to save yourself from future headaches. When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. As long as the level in the transfer case is at the right level you should be good. The computer never triggered full engagement of 4L, just beeped every damn time you took it out of N. However, it's in 4L. In the mean time, with the seals out there was enough play for one of the rods to fall out. WebChanging the transfer case fluid in the 4th Gen 4Runner. (952) 426-4798 Monday-Friday 9am-5pm. The above is currently in 4WD high. we have a 2004 Toyota 4runner that will not come out of 4lo. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. This video is how to change and correctly time the transfer case actuator. This article applies to the Toyota 4Runner (1996-2002). When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. This is fantastic info. Learn how your comment data is processed. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . TSB TC007-06 identifies the problem as a defective O-ring. A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). BUT, I suppose when you have nothing else to lose; it's worth a shot. Reinstall the plastic cover, wiring harness and vent hose. I can across the video on YouTube (link below). With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? How did BlueDevil approach worked out for you? Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. Save my name, email, and website in this browser for the next time I comment. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. Fixed my T-Case actuator w/ electricity and logic. How much is it leaking? How to Operate your 4WD to Prevent it from Getting Stuck It may be your 4WD system. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! This article applies to the Toyota Tundra (2000-present). Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. Then they collect from the factory as well. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. Has anyone tried the replacement part from rockauto. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). Had the same problem. Well.I spoke to the Toyota dealership again today. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Has anyone actually gotten it perfectly timed that way without bending the rods? Fixing the transfer case shift motor leak from within.. My '04 4Runner, 88K miles has a leaking Transfer Case. Also, these posts are based off my own experiences. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. What Is Crows Feet And How Do You Fix It? Following as I think I have the leaks too. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. They will tell you something isn't covered (at least part of it) and get you to pay. TSB TC007-06 identifies the problem as a defective O-ring. Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. How to Operate your 4WD to Prevent it from Getting Stuck Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. Interesting Well I'm glad I could help. I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement Thanks for your input! I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system When you said this: How exactly did you change the logic states for HL1/HL2? I think the dealer charges about $2500. I have the same problemno access panel on the back of the actuator. Thanks for your input! The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Why won't your window go up or down? 4th gen transfer case actuator timing . Once this is complete, install the small gear. So use it or lose it to save yourself from future headaches. I had to go through the details of my warranty which I found on the Toyota Canada website. Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. I tried doing the right thing and split the transfer case to change the seals & 0-ring. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. Is there any cautions one should take when doing this? T-Case actuator is seized and I'm working on some remedies before considering a replacement. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. Has anyone tried this? 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The actuator motor alone is more than $400 bucks from what I can find. Mine is a 2003 V8 by the way. actuator the culprit? Thanks so much and God Bless. It's free! I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! i.e. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. What a gold mine of a post! There was a method detailed by the guy that did it successfully. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ There are a few threads on the forum discussing this. The video comments suggest people have had success. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Here is the thread with pics of actuator assembly disassembled. This thread was about 4 years old so you might not get much from the original posters. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. This article applies to the Toyota Tundra (2000-present). WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. I have not seen a response or solution yet. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Has anyone tried this? I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Thanks. Andy Knapp, Just posted a photo instagram.com/p/CP4W. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. A1 Auto is anything spring loaded that would move out of place upon removing the cover like in the link above? If you have a V8 4Runner, youll have only a two settings: H4 and L4. Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. Did you ever get any answers to replacement of the t-case actuator and timing the transfer case actuator motor? I have a 2003 V8 Sport with 100,000 km. In Stock. My '04 4Runner, 88K miles has a leaking Transfer Case. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. instagram.com/p/CFxV, Call Us Today! Or, maybe you're heading out for a weekend of fun in the mud. I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. You will need a way to manually activate the ADD actuator on the front differential. FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. Just swap it. He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. Thanks to all who have contributed. Thanks for your input! MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. Go to 4Runner r/4Runner Posted by qazseeszaq11. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Would love it if someone has one to post.
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